Wagner Tuning Competition Intercooler Kit
Not sure which option fits your application? Contact Us — we're happy to help.
Wagner Tuning Competition Intercooler Kit - BMW 520-540d (G30/G31)
WAGNER TUNING builds its Competition Intercooler range around genuine CFD-optimised core design, and this kit brings that engineering to the BMW 520-540d. It's a direct replacement for the factory intercooler, built to shift more heat out of the charge air without any cutting, splicing or permanent modification to your car.
This listing covers the BMW 520-540d built on the G30 and G31 chassis, and also fits the BMW 620-640d on the G32 Gran Turismo platform. The kit is a 1:1 exchange using the original mounting points, so the factory charge air hoses can still be used.
Specifications
- Core dimensions: 570mm x 236mm x 150mm, stepped design
- Core volume: 16.2 litres (vs 7.6 litres stock)
- Cooling surface area: 1345cm² (vs 790cm² stock, approx 70% larger)
- Charge air volume increase: approximately 112% over stock
- Total kit weight: 10.5kg
- End tanks: cast aluminium, CFD flow optimised with internal air guides
- Finish: black anti-corrosion protective coating
- Fitment: plug and play, direct replacement for stock mounting points
Kit Contents
- 1 x Competition Intercooler (black coated)
- 1 x installation instructions
Vehicle compatibility, OEM part numbers, and fitment notes are provided in the tabs above. Please ensure your vehicle's year, trim level, and configuration are confirmed before ordering.
Not sure if this kit suits your build? Contact our team at sales@chicaneaustralia.com.au for expert advice.
Vehicle Compatibility
| Make | Model | Chassis | Engine |
|---|---|---|---|
| BMW | 520d | G30/G31 | - |
| BMW | 540d | G30/G31 | - |
| BMW | 620d | G32 | - |
| BMW | 640d | G32 | - |
Technical Specifications
| Spec | Value |
|---|---|
| Core Dimensions | 570mm x 236mm x 150mm (stepped) |
| Core Volume | 16.2 L (16,160 cm³) |
| Core Surface Area | 1345 cm² |
| Total Weight | 10.5 kg |
| Cooling Surface Increase vs Stock | 70% larger |
| Charge Air Volume Increase vs Stock | 112% more |
| End Tank Material | Cast aluminium |
| Coating | Anti-corrosion protective coating (black) |
| Stock Intercooler Dimensions (comparison) | 545mm x 145mm x 96mm |
| Stock Intercooler Volume (comparison) | 7.6 L |
| Stock Intercooler Surface Area (comparison) | 790 cm² |
No instructions available for this product.

Need Help Finding the Right Part?
We’ll Track It Down for You
We know how frustrating it can be searching for the right part. If it’s not listed on our site, that doesn’t mean we can’t source it.
Fill out the quick form below and our team will track it down for you.


