Rally Armor | The Standard in Polyurethane Mud Flap Protection
Rally Armor Mud Flaps in Australia
Chicane Australia provides specialised supply of Rally Armor mud flaps and hardware. Fabricated in the USA, Rally Armor uses premium, shock-resistant polyurethane that stays flexible in extreme cold and retains its shape in high heat. We facilitate sourcing and delivery across Australia for the flagship UR series, which features vehicle-specific, drill-free mounting solutions.
Shop by Vehicle
Our sourcing capabilities cover the Rally Armor range for popular Subaru, Toyota, Honda and Ford platforms, including:
- Toyota GR Corolla (GZEA14) — UR Series polyurethane mud flaps.
- Ford Ranger Raptor (2023+) — UR Series polyurethane mud flaps.
- Subaru WRX (VB/VA) — UR Series kits with a choice of logo colours.
- Honda Civic Type R (FL5/FK8) — vehicle-specific, drill-free kits.
- Subaru Outback (BT) & Forester (SK/SL) — heavy-duty coverage for gravel-road touring.
- Toyota GR Yaris (GXPA16) & GR86 (ZN8) — tailored kits that protect wide-body arches from stone chips.
- Motorsport Spec (MSPEC) — a thicker, universal UR application for dedicated rally and off-road competition vehicles.
Browse our other brands on the all brands page.
Choosing the Right Part
Rally Armor kits are developed through 3D scanning for a precision fit, so selection is made by chassis code and trim level rather than model year alone. Confirm your chassis identifier — for example WRX VB or VA, GR Corolla GZEA14, Civic Type R FL5 or FK8, GR Yaris GXPA16, GR86 ZN8, Outback BT, or Forester SK/SL — before ordering.
The UR (Urethane) application is inherently UV-stable and impact-resistant. Unlike thinner plastic flaps that can become brittle and chalky, UR flaps flex when they contact a speed bump or high kerb and return to their original position rather than pulling on the guard liners. UR kits are offered in high-gloss or matte finishes with a variety of logo colours.
Installation & What You'll Need
For the vast majority of performance applications, Rally Armor UR kits are a no-drill installation that utilises existing factory mounting points. Kits include the necessary stainless steel brackets and rust-resistant hardware for a bolt-on fit.
Basic hand tools are generally all that is required, and access is easier with the vehicle safely raised and the tyre removed. Installation by a qualified professional is recommended to ensure hardware is correctly torqued and positioned.
FAQ
Do I need to drill holes in my car to fit Rally Armor?
For the vast majority of performance applications — including the WRX (VB) and Civic Type R (FL5) — Rally Armor is a 100% no-drill installation using existing factory mounting points, with all necessary stainless steel brackets and rust-resistant hardware supplied.
What is the difference between UR and Basic flaps?
UR (Urethane) is a premium, flexible material that will not crack or warp and is designed for long-term use in all climates. Basic flaps are made from a thinner poly-blend plastic; they are more rigid and cost-effective but lack the extreme impact resistance and rebound properties of the UR series.
Will Rally Armor flaps suit a lowered vehicle?
Yes. The flex of the UR polyurethane is particularly useful on lowered or off-road vehicles, as the flap bends on contact with a kerb or speed bump and returns to shape.
How do you source Rally Armor products?
We work with an international and local supply network so authentic Rally Armor hardware is sourced and despatched for delivery nationwide.
Need help choosing? Contact our team at sales@chicaneaustralia.com.au.



