Process West Ford Falcon XR6 Turbo (FG)

Intercoolers: Stage 1, Stage 2, Stage 3 and Stage 4 intercooler cores and complete kits for the FG Falcon, plus Stage 2 intercooler piping kits and throttle elbow kits for Stage 1 and Stage 2 piping.

Intake: Race Air Box Kits in 3" standard and 4" turbo inlet configurations, Street Air Box Kit, silicone inlet pipes and air intake muffler delete options.

Fuel: Fuel anti-surge primary system, Stage 1 and Stage 2 fuel fitting kits, an additional pump kit and dual entry billet fuel rails.

Other: Battery relocation kit for engine bay packaging when fitting larger intake or fuel components.

The key fitment identifier here is the FG chassis code, covering the Falcon XR6 Turbo built from 2008. Parts listed for BA/BF Falcons are a different fitment and sit in their own grouping.

Beyond the chassis code, check the turbo inlet size called out in the title. Several air boxes, inlet pipes and muffler delete parts are offered in both standard 3" and 4" turbo inlet versions, so confirm which inlet your car currently runs before ordering.

Intercooler piping, throttle elbows and cores are matched to a particular stage. If you already run a Process West intercooler, match new piping or elbows to that same stage. Fuel fitting kits are likewise split into Stage 1 and Stage 2 specifications to suit the anti-surge system configuration you are building.

If you are unsure which variant suits your build, contact us with your build number, current modifications and intended power target.

Most items in this range require removal of front bar components, intake plumbing or fuel system hardware, and some involve working with pressurised fuel lines and vehicle wiring. Installation by a professional workshop is recommended.

Typical requirements include a metric socket and spanner set, trim removal tools, hose clamp drivers, jack and axle stands, and containment for any fuel or coolant released during the job. Fuel system work should only be carried out with the system safely depressurised.

Fitting a larger intercooler, intake or fuel system usually calls for a tune by a qualified tuner so the engine management suits the new hardware. Always read the manufacturer's supplied instructions before starting.

Will BA/BF Falcon parts fit my FG? No. BA/BF and FG parts are listed separately because the fitment differs; use the FG-specific listings for an FG XR6 Turbo.

Do I need a tune after fitting these parts? Intake, intercooler and fuel upgrades generally warrant a tune by a qualified tuner to suit the new hardware.

How do I know whether I need a 3" or 4" turbo inlet version? Check the turbo inlet currently fitted to your car and match the product title accordingly, or contact our team for guidance.