{"title":"Process West Isuzu D-Max","description":"\u003ch2\u003eProcess West Isuzu D-Max\u003c\/h2\u003e\u003cp\u003eProcess West is an Australian manufacturer of intercoolers, piping and air oil separators, with a range developed for the turbo-diesel Isuzu D-Max. This sub-collection gathers the Process West parts listed for D-Max applications, including front mount intercooler kits, intercooler hose kits and SEPR8R air oil separators. Fitment is split by model year, so check the year range shown in each product title before ordering.\u003c\/p\u003e\u003cdetails\u003e\u003csummary\u003eShop by Product Type\u003c\/summary\u003e\u003cp\u003e\u003cstrong\u003eFront mount intercooler kits\u003c\/strong\u003e – bar and plate core kits listed for the 2013–2016 D-Max.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eIntercooler hose kits\u003c\/strong\u003e – silicone hose kits offered for 2013–2016 (non-DPF) and 2016–2021 applications.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eAir oil separators\u003c\/strong\u003e – SEPR8R and catch can style separators listed for MY16.5+ D-Max and the 2022+ D-Max \/ Mazda BT-50 platform.\u003c\/p\u003e\u003c\/details\u003e\u003cdetails\u003e\u003csummary\u003eChoosing the Right Part\u003c\/summary\u003e\u003cp\u003eIsuzu D-Max generations are commonly identified by build year rather than a single chassis code. Process West lists its D-Max parts as 2013–2016 (RC, pre-DPF and DPF variants), MY16.5+ (RG), and 2022+ (RG facelift, shared with the Mazda BT-50). Confirm your build date, engine (4JJ1 or 4JJ3) and whether a DPF is fitted, as the non-DPF hose kit is listed separately. Vehicles with an aftermarket bullbar, winch or auxiliary cooler may need the mounting arrangement checked before purchase.\u003c\/p\u003e\u003c\/details\u003e\u003cdetails\u003e\u003csummary\u003eInstallation \u0026amp; What You'll Need\u003c\/summary\u003e\u003cp\u003eIntercooler and hose kits generally require removal of the front bar or grille assembly, plus basic hand tools, sockets, hose clamp drivers and a trolley jack with stands. Air oil separators mount in the engine bay and tee into the factory PCV plumbing, so routing must be kept clear of heat sources and moving components. Installation by a professional workshop is recommended, and any modification should be assessed against your state's vehicle standards.\u003c\/p\u003e\u003c\/details\u003e\u003cdetails\u003e\u003csummary\u003eFAQ\u003c\/summary\u003e\u003cp\u003e\u003cstrong\u003eWill a 2013–2016 kit suit my MY16.5+ D-Max?\u003c\/strong\u003e No – the year ranges shown in the product titles are separate applications and are not interchangeable.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eDoes the 2022+ separator also suit a Mazda BT-50?\u003c\/strong\u003e Process West lists that SEPR8R for the 2022+ D-Max and BT-50, which share a platform.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eDo I need a tune with an intercooler upgrade?\u003c\/strong\u003e An intercooler is a cooling upgrade rather than a power adder; tuning questions are best directed to your workshop or tuner.\u003c\/p\u003e\u003c\/details\u003e\u003cp\u003eNeed help choosing the right Process West part for your Isuzu D-Max? Contact our team at \u003ca href=\"mailto:sales@chicaneaustralia.com.au\"\u003esales@chicaneaustralia.com.au\u003c\/a\u003e.\u003c\/p\u003e\u003cscript type=\"application\/ld+json\"\u003e{\"@context\":\"https:\/\/schema.org\",\"@type\":\"CollectionPage\",\"name\":\"Process West Isuzu D-Max\",\"description\":\"Process West intercoolers, hose kits and air oil separators for the Isuzu D-Max.\",\"url\":\"https:\/\/www.chicaneaustralia.com.au\/collections\/process-west-isuzu-d-max\"}\u003c\/script\u003e\u003cscript type=\"application\/ld+json\"\u003e{\"@context\":\"https:\/\/schema.org\",\"@type\":\"BreadcrumbList\",\"itemListElement\":[{\"@type\":\"ListItem\",\"position\":1,\"name\":\"Home\",\"item\":\"https:\/\/www.chicaneaustralia.com.au\"},{\"@type\":\"ListItem\",\"position\":2,\"name\":\"Process West\",\"item\":\"https:\/\/www.chicaneaustralia.com.au\/collections\/process-west\"},{\"@type\":\"ListItem\",\"position\":3,\"name\":\"Process West Isuzu D-Max\",\"item\":\"https:\/\/www.chicaneaustralia.com.au\/collections\/process-west-isuzu-d-max\"}]}\u003c\/script\u003e","products":[{"product_id":"process-west-sepr8r-air-oil-separator-isuzu-d-max-mazda-bt-50-2022","title":"Process West SEPR8R Air Oil Separator - Isuzu D-Max\/Mazda BT-50 2022+","description":"\u003ch2\u003eProcess West SEPR8R Air Oil Separator - Isuzu D-Max\/Mazda BT-50 2022+\u003c\/h2\u003e\n\n\u003cp\u003eProcess West built the SEPR8R to tackle a real problem in modern Common Rail diesels: oil-laden crankcase gas fouling the intake tract. Fitted to the \u003cstrong\u003eIsuzu D-Max\u003c\/strong\u003e and \u003cstrong\u003eMazda BT-50\u003c\/strong\u003e, this billet aluminium catch can uses a pleated stainless steel filter to scrub oil mist before it reaches the intercooler and inlet manifold, protecting performance and fuel economy over the long term.\u003c\/p\u003e\n\n\u003cp\u003eThis listing covers the \u003cstrong\u003e2022+ Isuzu D-Max\u003c\/strong\u003e and \u003cstrong\u003e2022+ Mazda BT-50\u003c\/strong\u003e, sharing the same underlying platform and engine. The kit is a vehicle specific bolt-on, supplied with laser-cut brackets and moulded hoses shaped to suit the factory engine bay for a tidy, plug and play installation.\u003c\/p\u003e\n\n\u003ch3\u003eKey Features\u003c\/h3\u003e\n\u003cul\u003e\n\u003cli\u003eBillet aluminium housing with 650 mL capacity and removable lid for servicing\u003c\/li\u003e\n\u003cli\u003ePleated stainless steel filter element — anti-clog, washable and reusable\u003c\/li\u003e\n\u003cli\u003eIntegrated over-pressure relief valve to guard against blockages\u003c\/li\u003e\n\u003cli\u003eDrain port built into the housing, with an optional drain valve available\u003c\/li\u003e\n\u003cli\u003eVehicle specific laser-cut mounting brackets and moulded, heat resistant hoses\u003c\/li\u003e\n\u003cli\u003eIncludes all clamps, hardware and an instruction booklet\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003cp\u003eVehicle compatibility, OEM part numbers, and fitment notes are provided in the tabs above. Please confirm your vehicle's build date and configuration before ordering.\u003c\/p\u003e\n\n\u003cp\u003eNot sure if this kit suits your build? Contact our team at \u003ca href=\"mailto:sales@chicaneaustralia.com.au\"\u003esales@chicaneaustralia.com.au\u003c\/a\u003e for expert advice.\u003c\/p\u003e","brand":"Process West","offers":[{"title":"Default Title","offer_id":53682480906533,"sku":"TTCC020","price":530.0,"currency_code":"AUD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0918\/2943\/6709\/files\/1_6dc284c3-066a-4b4f-ae86-344c89ed75a4.png?v=1787803005"},{"product_id":"process-west-air-oil-separator-isuzu-d-max-my165","title":"Process West Air Oil Separator - Isuzu D-MAX MY16.5+","description":"\u003ch2\u003eProcess West Air Oil Separator - Isuzu D-MAX MY16.5+\u003c\/h2\u003e\n\n\u003cp\u003eModern Common Rail diesels push oil laden air straight back into the intake, and over time that mist coats the intercooler and piping, quietly robbing performance and fuel economy. Process West built the SEPR8R to fix exactly that problem, using industrial grade filtration to scrub oil from crankcase gases before they reach the inlet manifold. It's a purpose engineered solution for the \u003cstrong\u003eIsuzu D-MAX\u003c\/strong\u003e, not a generic catch can adapted to fit.\u003c\/p\u003e\n\n\u003cp\u003eThis listing covers the \u003cstrong\u003eIsuzu D-MAX MY16.5+\u003c\/strong\u003e. The kit is designed as a complete bolt-on unit with laser cut brackets and moulded, temperature resistant hoses shaped specifically for this engine bay, so there's no universal looping or awkward hose routing involved.\u003c\/p\u003e\n\n\u003ch3\u003eKey Features\u003c\/h3\u003e\n\u003cul\u003e\n\u003cli\u003eBillet aluminium construction with 650 mL capacity\u003c\/li\u003e\n\u003cli\u003eRemovable lid for easy servicing\u003c\/li\u003e\n\u003cli\u003ePleated stainless steel filter — anti-clog, washable and reusable\u003c\/li\u003e\n\u003cli\u003eIntegrated over-pressure relief valve\u003c\/li\u003e\n\u003cli\u003eDrain port built into the housing, with optional drain valve available\u003c\/li\u003e\n\u003cli\u003eVehicle specific laser-cut brackets and moulded hoses\u003c\/li\u003e\n\u003cli\u003eIncludes clamps, mounting hardware and instruction booklet\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003cp\u003eVehicle compatibility, OEM part numbers, and fitment notes are provided in the tabs above. Please ensure your vehicle's year, trim level, and configuration are confirmed before ordering.\u003c\/p\u003e\n\n\u003cp\u003eNot sure if this kit suits your build? Contact our team at \u003ca href=\"mailto:sales@chicaneaustralia.com.au\"\u003esales@chicaneaustralia.com.au\u003c\/a\u003e for expert advice.\u003c\/p\u003e","brand":"Process West","offers":[{"title":"Default Title","offer_id":53682481594661,"sku":"TTCC013","price":530.0,"currency_code":"AUD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0918\/2943\/6709\/files\/250.png?v=1787803025"},{"product_id":"process-west-front-mount-intercooler-kit-isuzu-d-max-2013-2016-bar-and-plate-core","title":"Process West Front Mount Intercooler Kit - Isuzu D-MAX 2013-2016 - Bar and Plate Core","description":"\u003ch2\u003eProcess West Front Mount Intercooler Kit - Isuzu D-MAX 2013-2016 - Bar and Plate Core\u003c\/h2\u003e\n\n\u003cp\u003eProcess West builds its intercooler kits to OEM-level fitment standards, with cores validated for real world cooling gains rather than just bragging rights on paper. This kit is designed specifically for the \u003cstrong\u003eIsuzu D-MAX\u003c\/strong\u003e, giving owners a genuine bolt-in upgrade over the factory core without reworking the front end.\u003c\/p\u003e\n\n\u003cp\u003eThis listing covers the \u003cstrong\u003eIsuzu D-MAX\u003c\/strong\u003e built between \u003cstrong\u003e2013 and 2016\u003c\/strong\u003e, including DPF equipped variants. The kit uses a bar and plate core construction, chosen for stronger heat dissipation and better resistance to stone and impact damage than the factory tube and fin design.\u003c\/p\u003e\n\n\u003ch3\u003eKit Contents\u003c\/h3\u003e\n\u003cul\u003e\n\u003cli\u003eBar and plate intercooler core, 673 x 200 x 80mm\u003c\/li\u003e\n\u003cli\u003ePair of replacement front silicone hoses\u003c\/li\u003e\n\u003cli\u003eLarger core surface area and thickness than the factory unit\u003c\/li\u003e\n\u003cli\u003eBolts straight in behind the grille, no piping modifications needed\u003c\/li\u003e\n\u003cli\u003eOptional Process West silicone piping kits available separately for DPF and non-DPF models\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003cp\u003eVehicle compatibility, OEM part numbers, and fitment notes are provided in the tabs above. Please ensure your D-MAX's year and DPF configuration are confirmed before ordering.\u003c\/p\u003e\n\n\u003cp\u003eNot sure if this kit suits your build? Contact our team at \u003ca href=\"mailto:sales@chicaneaustralia.com.au\"\u003esales@chicaneaustralia.com.au\u003c\/a\u003e for expert advice.\u003c\/p\u003e","brand":"Process West","offers":[{"title":"Default Title","offer_id":53682541855013,"sku":"TTFMIC04","price":1350.0,"currency_code":"AUD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0918\/2943\/6709\/files\/256.png?v=1787805014"},{"product_id":"process-west-intercooler-hose-kit-isuzu-d-max-2013-2016-non-dpf","title":"Process West Intercooler Hose Kit - Isuzu D-MAX 2013-2016 - Non-DPF","description":"\u003ch2\u003eProcess West Intercooler Hose Kit - Isuzu D-MAX 2013-2016 - Non-DPF\u003c\/h2\u003e\n\n\u003cp\u003eProcess West builds its silicone hose kits to handle the heat and boost pressure that factory rubber piping struggles with over time. This kit is designed to upgrade the intercooler piping on the \u003cstrong\u003eIsuzu D-MAX\u003c\/strong\u003e, giving you a durable silicone alternative to the ageing factory hoses behind the grille.\u003c\/p\u003e\n\n\u003cp\u003eThis listing covers the \u003cstrong\u003eIsuzu D-MAX\u003c\/strong\u003e built between \u003cstrong\u003e2013 and 2016\u003c\/strong\u003e, specifically the \u003cstrong\u003eNon-DPF\u003c\/strong\u003e variant. SKU TTCCSH002 includes the two hoses that sit behind the grille.\u003c\/p\u003e\n\n\u003cp\u003e\u003cstrong\u003eNote:\u003c\/strong\u003e This kit only includes the two hoses located behind the grille. It does not include the engine bay hoses, as these differ between DPF and Non-DPF versions of the D-MAX. Matching engine bay hoses can be ordered separately to complete a full piping upgrade.\u003c\/p\u003e\n\n\u003ch3\u003eKit Contents\u003c\/h3\u003e\n\u003cul\u003e\n\u003cli\u003eTwo silicone intercooler hoses (behind grille section)\u003c\/li\u003e\n\u003cli\u003eSuits Non-DPF Isuzu D-MAX models only\u003c\/li\u003e\n\u003cli\u003eManufactured by Process West to handle sustained heat and boost pressure\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003cp\u003eVehicle compatibility, OEM part numbers, and fitment notes are provided in the tabs above. Please ensure your vehicle's year and DPF configuration are confirmed before ordering.\u003c\/p\u003e\n\n\u003cp\u003eNot sure if this kit suits your build? Contact our team at \u003ca href=\"mailto:sales@chicaneaustralia.com.au\"\u003esales@chicaneaustralia.com.au\u003c\/a\u003e for expert advice.\u003c\/p\u003e","brand":"Process West","offers":[{"title":"Default Title","offer_id":53682544181541,"sku":"TTCCSH002","price":365.0,"currency_code":"AUD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0918\/2943\/6709\/files\/259_330f802d-189f-444d-8942-32dc7b394f45.png?v=1787805183"},{"product_id":"process-west-intercooler-hose-kit-isuzu-d-max-2016-2021","title":"Process West Intercooler Hose Kit - Isuzu D-MAX 2016-2021","description":"\u003ch2\u003eProcess West Intercooler Hose Kit - Isuzu D-MAX 2016-2021\u003c\/h2\u003e\n\n\u003cp\u003eProcess West builds its silicone piping to handle real boost pressure and heat cycling without collapsing or perishing like the factory rubber hoses. This kit brings that same durability to your \u003cstrong\u003eIsuzu D-MAX\u003c\/strong\u003e, replacing the hoses that run behind the grille to the intercooler with high quality silicone construction designed to outlast the original equipment.\u003c\/p\u003e\n\n\u003cp\u003eThis listing covers the \u003cstrong\u003eIsuzu D-MAX\u003c\/strong\u003e built between \u003cstrong\u003e2016 and 2021\u003c\/strong\u003e. The kit includes the two silicone hoses that sit behind the grille and connect to the intercooler, SKU TTCCSH003.\u003c\/p\u003e\n\n\u003cp\u003e\u003cstrong\u003eImportant:\u003c\/strong\u003e This kit does not include the engine bay hoses, as these differ between DPF and non-DPF versions of the D-MAX. Matching engine bay hoses for your specific model can be ordered separately to complete the full installation, though they are not mandatory for this kit to function.\u003c\/p\u003e\n\n\u003ch3\u003eKit Contents\u003c\/h3\u003e\n\u003cul\u003e\n\u003cli\u003eTwo silicone intercooler hoses (behind grille section)\u003c\/li\u003e\n\u003cli\u003eHigh quality silicone construction for durability under heat and boost\u003c\/li\u003e\n\u003cli\u003eDirect fit replacement for factory rubber hoses\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003cp\u003eVehicle compatibility, OEM part numbers, and fitment notes are provided in the tabs above. Please ensure your vehicle's year and DPF configuration are confirmed before ordering.\u003c\/p\u003e\n\n\u003cp\u003eNot sure if this kit suits your build? Contact our team at \u003ca href=\"mailto:sales@chicaneaustralia.com.au\"\u003esales@chicaneaustralia.com.au\u003c\/a\u003e for expert advice.\u003c\/p\u003e","brand":"Process West","offers":[{"title":"Default Title","offer_id":53682544214309,"sku":"TTCCSH003","price":365.0,"currency_code":"AUD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0918\/2943\/6709\/files\/260.png?v=1787805196"}],"url":"https:\/\/www.chicaneaustralia.com.au\/collections\/process-west-isuzu-d-max.oembed","provider":"Chicane Australia","version":"1.0","type":"link"}